Forklifts are an essential component of warehouse and material handling operations. They offer efficiency and versatility in moving, lifting, and storing various goods, whether awkward-sized or heavy. Many forklift types are designed for specific tasks, so understanding their uses is key to selecting the right equipment for your needs.
At Kingfisher Direct, we understand the importance of having the correct forklift for the job. This guide explores the different types of forklifts, their features, and their ideal applications, helping you decide which best suits your needs.
1. Counterbalance Forklifts
Counterbalance forklifts are among the most common types used in warehouses and industrial settings for material handling. They feature a simple design with forks at the front and a weight at the rear to balance heavy loads.
Electric forklifts are usually favoured for this model, thanks to their efficiency, quiet operation and low maintenance.
Key Features:
- Compact design for easy manoeuvrability.
- Suitable for indoor and outdoor use.
- Available in electric, gas, or diesel-powered models.
Uses:
Counterbalance forklifts are ideal for lifting and transporting goods in straightforward, flat environments. They’re commonly used in loading docks, warehouses, and manufacturing facilities.
At Kingfisher Direct, you’ll find a wide range of counterbalance forklifts to suit your needs, including Container Spec Forklifts, 3-Wheel Forklifts, and 4-Wheeled Forklifts, as well as Forklift Fork Extensions.
2. Reach Forklifts
Reach forklifts are designed for high-density storage with elevated shelving and racking. Unlike standard counterbalance forklifts, they can extend their forks above the driver compartment to access goods on tall racks.
Key Features:
- High-reaching capabilities.
- Narrow chassis for tight aisle navigation.
- Electric-powered for quiet and clean operation.
Uses:
Reach forklifts excel in indoor settings, primarily warehouse environments, where vertical storage is maximised. They are indispensable for managing inventory on tall shelves.
3. Pallet Trucks
Pallet trucks, or pump trucks, are compact and cost-effective tools for moving pallets over short distances. Their small footprint allows the operator to manoeuvre them in small spaces where forklift trucks may be unable to enter.
Key Features:
- Lightweight and easy to operate.
- Manual or electric options are available.
- Low maintenance requirements.
Uses:
Pallet jacks are ideal for low-intensity material handling tasks in retail spaces where forklift trucks can be hazardous to pedestrians, small warehouses, and when moving goods to delivery trucks.
4. Rough Terrain Forklifts
Designed for outdoor use, rough terrain forklifts, also known as straight mast forklifts, can handle challenging environments like construction sites and uneven grounds. Their oversized, treaded tyres allow for better traction and balance on rough terrain.
Key Features:
- Large pneumatic tyres for enhanced stability.
- Robust frame and engine for tough conditions.
- High ground clearance.
Uses:
These types of forklifts are perfect for transporting heavy materials on construction sites, farms, and lumber yards.
5. Side Loader Forklifts
Side loaders are unique forklifts derived from standard warehouse counterbalance forklifts. Their profile allows them to load and unload materials from the side, making them ideal for handling long or bulky items in narrow settings.
Key Features:
- Lateral movement for efficient operation in narrow spaces.
- Suitable for both indoor and outdoor use.
- Can handle oversized or oddly shaped loads.
Uses:
Side loaders are commonly used in the steel, timber, and pipe industries. They efficiently transport long materials through narrow aisles.
6. Order Pickers
Order pickers are designed to pick individual items from warehouse racks. They are often used in e-commerce warehouses and retail distribution. A platform raises the operator to the desired height to pick out individual items rather than move full pallets.
Key Features:
- Can reach heights of up to 10 metres.
- Operator platform for easy access to inventory.
- Electric-powered for quiet operation.
Uses:
Order pickers are ideal for fast-paced warehouses that focus on order fulfilment. They streamline the process of retrieving individual items while maintaining organisation and inventory control.
7. Telehandlers
Telehandlers, or telescopic forklifts, are versatile machines that combine the functionality of forklifts and cranes. They can handle pallets thanks to their boom and extendable arm with attached twin forks.
Standard telehandlers can reach 19 feet in height, while larger models can operate up to 55 feet.
Key Features:
- Extendable boom for reaching high or distant areas.
- Attachments such as buckets and winches for varied tasks.
- Excellent for rough terrain.
Uses:
Telehandlers are widely used in construction, agriculture, and landscaping, offering the flexibility to manoeuvre heavy loads to hard-to-reach places.
8. Heavy Duty Forklifts
Also known as industrial forklifts or large-capacity forklifts, heavy-duty forklifts are built for heavy-duty operations and can lift larger loads than standard warehouse forklifts.
Smaller heavy-duty forklifts have a maximum lift capacity of around 13,608 kg, while larger models can handle a maximum lift capacity of around 45,360 kg if necessary.
Key Features:
- High load capacity.
- Diesel-powered for robust performance.
- Stable design for handling bulky materials.
Uses:
These forklift types are commonly found in docks, steelworks, and heavy manufacturing industries where substantial weight lifting is required.
Selecting the Right Forklift for Your Needs
When choosing the ideal forklift for your requirements, we recommend considering the following factors:
- Load Capacity: Ensure the forklift can safely handle the weight and dimensions of your typical loads.
- Environment: Consider whether you need indoor manoeuvrability (and the available indoor space) or outdoor durability and traction.
- Height Requirements: Account for your environment's vertical demands and height restrictions.
- Power Source: Depending on your operation’s needs and environmental considerations, choose between electric, gas, or diesel power.
Safety Considerations for Forklift Operations
Operating forklifts can be dangerous, particularly in settings where operators may encounter pedestrians, so safety is paramount. You should:
- Provide comprehensive, up-to-date training for all operators.
- Conduct regular maintenance checks on machinery to ensure optimal performance and safety.
- Use the correct forklift attachments for specific tasks.
- Strictly adhere to load capacity limits and proper stacking practices.
At Kingfisher Direct, we’re dedicated to helping businesses find the best warehouse and material handling solutions. Whether you’re looking for different types of forklifts, attachments, warehouse safety equipment, or impact protection products, our team is here to assist you in making the right choice for your operation.
Explore the Kingfisher Direct blog for expert advice and insights, or contact us with any questions.